Maintenance Readiness Before Startup Training Course

Module 1: Fundamentals of Maintenance Readiness

• Definition and principles of maintenance readiness
• Maintenance requirements before startup
• Relationship between commissioning, startup and maintenance
• Maintenance readiness milestones
• Roles and responsibilities of key teams
• Common readiness gaps and risks

Module 2: Maintenance Readiness Planning

• Developing a maintenance readiness plan
• Readiness assessment frameworks
• Maintenance deliverables and documentation
• Resource and competency planning
• Maintenance workload forecasting
• Readiness tracking and reporting

Module 3: Asset and Equipment Readiness

• Equipment identification and asset hierarchy
• Equipment criticality assessment
• Maintainability requirements
• Equipment data verification
• Maintenance access and isolation requirements
• Inspection and testing requirements

Module 4: Maintenance Strategy Development

• Developing an asset-based maintenance strategy
• Preventive and predictive maintenance
• Condition-based maintenance
• Reliability-centred maintenance principles
• Failure modes and maintenance requirements
• Optimising maintenance intervals

Module 5: CMMS and Maintenance Data Readiness

• Preparing asset master data
• CMMS implementation and validation
• Equipment hierarchy and functional locations
• Maintenance task lists and job plans
• Preventive maintenance schedules
• Data quality and work management requirements

Module 6: Spare Parts, Tools and Materials Readiness

• Identifying critical spare parts
• Materials and inventory planning
• Criticality-based spare parts management
• Special tools and maintenance equipment
• Warehouse and storage requirements
• Verification of parts availability before startup

Module 7: Maintenance Procedures and Work Management

• Developing maintenance procedures
• Job plans and work instructions
• Permit-to-work interfaces
• Maintenance planning and scheduling
• Isolation and equipment handover requirements
• Safe maintenance execution during startup

Module 8: Reliability and Asset Performance Readiness

• Reliability objectives before startup
• Reliability risks and failure prevention
• Maintainability and availability considerations
• Performance monitoring requirements
• Reliability data collection
• Early-life equipment failure management

Module 9: Maintenance Handover and Startup Readiness

• Maintenance handover from projects to operations
• Punch-list management
• Outstanding maintenance actions
• Documentation and certification requirements
• Preservation and pre-startup maintenance
• Final maintenance readiness verification

Module 10: Maintenance Readiness Assurance

• Maintenance readiness audits
• Readiness indicators and reporting
• Gap identification and corrective actions
• Risk-based readiness assessment
• Final readiness reviews
• Continuous improvement after startup